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1.6 kW T-Type 3-Level PFC Power Supply

This reference design provides design guide, data and other contents of 1.6kW AC-DC converter power supply using T-Type 3-Level power factor correction (PFC) circuit.

Description

Input voltage	AC 90 to 264 V
Output voltage	DC 380 V
Output power	1.6 kW (@ AC 180 to 264 V), 800 W (@ AC 90 to 115 V)
Circuit topology	T-Type 3-Level PFC Circuit

Simple Block Diagram of 1.6 kW T-Type 3-Level PFC Power Supply — Simple Block Diagram

Efficiency Curve of 1.6 kW T-Type 3-Level PFC Power Supply — Efficiency Curve

Features

Total efficiency : 97.3 % (Vin = 230 V, 100 % load)
Outline size : 335 mm × 165 mm
Uses optimum power MOSFETs and diodes

Reference design files

Design, Document

“Design・Document” contains the documents listed below.

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Name
Circuit diagram (File:244KB)
BOM (PDF:1.0MB)
PCB layers (File:6.2MB)
Reference guide (PDF:2.2MB)
Design guide (PDF:3.2MB)
Software guide (PDF:1.7MB)
Sample software (File:358KB)

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Design, File

“Design・File” contains the contents listed below.

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Name
Circuit schematic_Quadcept (File:495KB)
PCB files_Quadcept (PDF:1.2MB) *1
Circuit schematic_Altium Designer (File:1.6MB)
Circuit schematic_CR5000SD (File:773KB)
Circuit schematic_EDIF (File:306KB)
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Circuit schematic_OrCAD^® (File:301KB)
PCB files_Allegro PCB (File:1.9MB) *1
PCB files_Altium Designer (File:1.5MB) *1
PCB files_CR5000BD rev.16 (File:1.1MB) *1
PCB files_CR5000BD rev.19 (File:1.2MB) *1
PCB files_CR5000BD rev.22 (File:1.1MB) *1
PCB files_CR8000DF (File:1.1MB) *1
PCB files_LPB G-Format (File:522KB) *1
PCB fabrication data_Gerber format^® (File:977KB) *2
PCB fabrication data_ODB++ (File:843KB) *2
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*1：Actual PCB was designed on CR5000BD. The other files were made from CR5000BD file.
*2：The data was generated on CR5000BD.

Toshiba items

Part Number	Device Category	Portion Usage	Description
TK090N65Z	MOSFET	Main switch·2	650 V/90 mΩ (max) @V_GS = 10 V/TO-247
TK62N60W5	MOSFET	Midpoint switch·2	600 V/45 mΩ (max) @V_GS = 10 V/TO-247
TPHR9203PL	MOSFET	Main switch reverse current cutoff·2	30 V/0.92 mΩ (max) @V_GS = 10 V/SOP Advance
TRS6E65F	SiC Schottky Barrier Diode	Freewheeling·4	650 V/6 A/TO-220-2L

Documents

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Name	Date
Selection Guide MOSFETs 2022 (PDF:3.1MB)	07/2022
Selection Guide Photocouplers 2022 (PDF:7.5MB)	04/2022
Selection Power Devices 2022 (PDF:2.8MB)	04/2022
SiC Schottky Barrier Diodes (PDF:929KB)	04/2019
Electrical Characteristics : Power MOSFET Application Notes (PDF:711KB)	07/2018
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Maximum Ratings : Power MOSFET Application Notes (PDF:799KB)	07/2018
Selecting MOSFETs and Consideration for Circuit Design : Power MOSFET Application Notes (PDF:984KB)	07/2018
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