Lineup Expansion of Surge-Protection Zener Diodes by Adding 20 Products with Small SOD-523 Package for Automotive Equipment

Lineup Expansion of Surge-Protection Zener Diodes by Adding 20 Products with Small SOD-523 Package for Automotive Equipment

Toshiba Electronic Devices & Storage Corporation ("Toshiba”) has launched and expanded its lineup of surge-protection Zener diodes, “XCEZ series,” for automotive equipment. These diodes feature small and versatile SOD-523 package, making them suitable for use in automotive systems such as advanced driver-assistance systems (ADAS) and battery management systems (BMS).

Recently, as automotive equipment has become increasingly electrified, there has been a growing demand for measures to prevent malfunctions caused by noise, such as electrostatic discharge (ESD) in nanosecond range and switching surges in the microsecond to millisecond range. The XCEZ series products suppress system malfunctions caused by such noise, which can penetrate power supply lines and connectors of various automotive ECUs[1]. The new products contribute to the protection of devices and circuits by absorbing external noise and surges.

To support high-density mounting, the XCEZ series adopts an industry-standard, general-purpose SOD-523 package (1.6×0.8mm), which reduces the mounting area by approximately 59% compared to SOD-323 package (2.5×1.25mm) of Toshiba’s existing XCUZ series.
Similar to the XCUZ series, the XCEZ series also uses Toshiba's proprietary Zener process to achieve lower dynamic resistance. One of the products in this series, the XCEZ5V6, features a low dynamic resistance of 0.16Ω (typ.), providing effective absorption of surge voltage that helps prevent system damage and malfunction, thereby contributing to the protection of devices and circuits.

The XCEZ series, similar to the XCUZ series, offers a lineup of 20 products with standard Zener voltages ranging from 5.6V to 36V, suitable for major power supply lines. It also complies with AEC-Q101, the reliability testing standard for automotive electronic components.

Toshiba will continue to expand its lineup of surge-protection Zener diodes for automotive equipment and contribute to enhancing the performance and reliability of automotive systems.

Note:
[1] ECU: Electronic control unit

Features

  1. Small, highly compatible general-purpose package
  2. Low dynamic resistance
  3. Surge protection for long pulse durations in the millisecond range.

Explanation of Features

1. Small, highly compatible general-purpose package

Figure 1. Comparison of package sizes: SOD-323 vs. SOD-523
Figure 1. Comparison of package sizes: SOD-323 vs. SOD-523

In the XCEZ series, Toshiba has adopted the highly compatible and small SOD-523 package (1.6×0.8mm), which reduces the mounting area by approximately 59% compared to the SOD-323 package (2.5×1.25mm) used in Toshiba’s existing XCUZ series. This contributes to the miniaturization of circuit boards.

2. Low dynamic resistance

Figure 2. Impact of dynamic resistance on device protection
Figure 2. Impact of dynamic resistance on device protection

As a protective device, dynamic resistance is an important factor in absorbing surge voltages that enter from power lines, connectors, etc. A low dynamic resistance allows surge current to flow more easily to the Zener diode. Toshiba's proprietary Zener process provides a steep slope in ITLP-VTLP curve at the reverse-voltage (VR) end, achieving a lower dynamic resistance. This enables high absorption of surge voltage to prevent damage and malfunction of the system and enhances protection of devices and circuits. 

Figure 3. ITLP–VTLP characteristics [2] (in the case of XCEZ6V8)
Figure 3. ITLP–VTLP characteristics[2] (in the case of XCEZ6V8)

3. Surge protection for long pulse durations in the millisecond range.

Figure 4. PRSM - tw characteristics
Figure 4. PRSM - tw characteristics

The new products achieve a high maximum allowable Zener surge power of 6W with a 10ms pulse width, enabling protection of semiconductor devices against long pulse width conditions in the millisecond range, such as high switching surges and overvoltages close to DC.

Note:
[2] Averaging window: t1=30ns to t2=60ns

애플리케이션

  • Automotive equipment (IVI[3], ADAS[4], BMS[5], etc.)

Notes:
[3] IVI (in-vehicle infotainment): General term of the (integrated) system that provides both information and entertainment.
[4] ADAS (advanced driver-assistance systems)
[5] BMS (battery management system): Systems for safety control of charge-type secondary batteries such as lithium-ion batteries

Main Specifications

(Unless otherwise specified, Ta=25°C)

Part
number
Absolute maximum ratings Electrical characteristics Sample Check & Availability
Electrostatic discharge voltage VESD[6]
(kV)
Zener voltage VZ
(V)
Dynamic resistance
RDYN [7]
(Ω)
Clamp voltage
VC [7][8]
(V)
Total capacitance
Ct [9]
(pF)
Contact Air Min Typ. Max Test current IZ (mA) Typ. Typ. Typ.
XCEZ5V6 ±30 5.3 5.6 6.0 5 0.16 9.0 125 Buy Online
XCEZ6V2 ±30 5.8 6.2 6.6 5 0.21 10.0 105 Buy Online
XCEZ6V8 ±30 6.4 6.8 7.2 5 0.27 13.0 88 Buy Online
XCEZ7V5 ±30 7.0 7.5 7.9 5 0.32 14.0 78 Buy Online
XCEZ8V2 ±30 7.7 8.2 8.7 5 0.37 16.5 67 Buy Online
XCEZ9V1 ±30 8.5 9.1 9.6 5 0.44 17.0 62 Buy Online
XCEZ10V ±30 9.4 10.0 10.6 5 0.52 19.0 60 Buy Online
XCEZ11V ±30 10.4 11.0 11.6 5 0.60 24.0 48 Buy Online
XCEZ12V ±30 11.4 12.0 12.6 5 0.70 26.0 44 Buy Online
XCEZ13V ±30 12.4 13.0 14.1 5 0.80 27.0 42 Buy Online
XCEZ15V ±30 13.8 15.0 15.6 5 0.60 24.0 36 Buy Online
XCEZ16V ±30 15.3 16.0 17.1 5 0.50 27.0 35 Buy Online
XCEZ18V ±30 16.8 18.0 19.1 5 0.40 28.5 31 Buy Online
XCEZ20V ±30 18.8 20.0 21.2 5 0.35 30.5 29 Buy Online
XCEZ22V ±30 20.8 22.0 23.3 5 0.40 32.0 27 Buy Online
XCEZ24V ±30 22.8 24.0 25.6 5 0.60 36.5 26 Buy Online
XCEZ27V ±30 25.1 27.0 28.9 2 0.90 45.0 23 Buy Online
XCEZ30V ±30 28.0 30.0 32.0 2 1.25 47.5 21 Buy Online
XCEZ33V ±25 31.0 33.0 35.0 2 1.80 57.0 19 Buy Online
XCEZ36V ±20 34.0 36.0 38.0 2 2.60 63.0 18 Buy Online

Notes:
[6] according to ISO10605 (C=330pF / R=2kΩ)
[7] TLP parameters: Z0=50Ω, tp=100ns, tr=300ps, averaging window t1=30ns to t2=60ns, extraction of dynamic resistance using least squares fit of TLP characteristics between ITLP1=16A and ITLP2=30A.
[8] ITLP=16A
[9] VR=0V, f=1MHz

Application Circuit Examples

Figure 5. Application circuit examples<sup>[10]</sup>
Figure 5. Application circuit examples[10]

Note:
[10] This application circuit example is a reference example, please perform sufficient evaluation in the mass-production design. In addition, it does not permit the use of industrial property rights.

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