3kW Power Supply for Electric Scooter Fast Chargers Using SiC MOSFET

In recent years, the growing focus on carbon neutrality has led to increased popularity of electric scooters, driving demand for fast battery charging. This reference design presents a 3kW power supply tailored for fast chargers used with electric scooters.
Design tips on each portion of the circuit, method of operation, and design information such as circuit diagrams and PCB patterns are available, please use them for your design.

Board Appearance
TW092V65C TW092V65C TW092V65C TRS12V65H TRS12V65H TRS12V65H TW027U65C TW027U65C TW027U65C TW027U65C TW027U65C TPW2900ENH TPW2900ENH TPM1R908QM TPW2900ENH TPM1R908QM DCL540C01

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特性

  • Provides appropriate power devices (MOSFET and SiC diode) and digital Isolator totally.
  • Achieving high power density through the adoption of surface-mounted devices (34% improvement compared to our existing design).
  • Total efficiency 94.8% (Vin = 230V at 100% load condition)

說明

Input Power Supply Voltage AC 180V to 264V
Output voltage DC 50V
Output power 3kW
Circuit topology Semi-Bridgeless PFC, Phase-Shift Full-Bridge + Synchronous Rectification, ORing Circuit for Output
Efficiency Curve

設計文件

供設計人員使用的材料，例如電路操作概述和設計注意事項的解釋。請點擊每個選項以查看內容。

設計數據

提供可載入到EDA工具中的電路資料、PCB佈局資料以及PCB製造中使用的資料。來自多個工具供應商的可用格式。您可以使用喜歡的工具來自由的編輯它。

*1:Actual PCB was designed on CR5000BD. The other files were made from CR5000BD file.

*2:The data was generated on CR5000BD.

使用東芝項目/產品

器件型號 器件目錄 使用部位・數量 說明
Power SiC MOSFETs PFC Circuit・2 N-ch SiC MOSFET, 650 V, 0.092 Ω(typ.)@18 V, DFN 8×8, 3rd Gen.
SiC Schottky barrier diode PFC Circuit・2 650 V/12 A SiC Schottky Barrier Diode, DFN8×8
Power SiC MOSFETs PSFB Circuit・4 N-ch SiC MOSFET, 650 V, 0.027 Ω(typ.)@18 V, TOLL, 3rd Gen.
Power MOSFET (N-ch 150V<VDSS≤250V) PSFB Circuit・12 N-ch MOSFET, 200 V, 0.029 Ω@10V, DSOP Advance, U-MOSⅧ-H
Power MOSFET (N-ch single 60V<VDSS≤150V) ORing Circuit・6 N-ch MOSFET, 80 V, 0.0019 Ω@10V, SOP Advance(E), U-MOSⅩ-H
Standard Digital Isolators PSFB Circuit・1 HIGH SPEED QUAD CHANNEL DIGITAL ISOLATORS, High-speed, 150 Mbps, 5000 Vrms, 16pin SOIC Wide body

相關文件

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